RPS product development procedure
Design, analysis and simulation, precision machining of parts, precision measurement.
Reliable development process of RPS with prototype verification (analysis).
1) Spindle Design
3D Design Tools
RPS 3D DESIGNThrough the simulation process through the exclusive software for the analysis, precision design is performed,
High-performance 3D design tools are used to achieve high-quality design work that minimizes errors.
3D Design Tools
RPS 3D DESIGNDuring the design process, bearing stability, critical speed and life can be predicted through ball bearing dedicated software. Optimal design for proper bearing selection and analysis results for assembly conditions.
3D Assembly, 2D Part Drawing, Bearing Analysis
2) Analysis and Simulation
① Analysis and simulation using dynamic state of rotating shaft
Dedicated analysis software allows you to analyze the mode of the dynamic state of the spindle, and predict the state of the spindle with respect to tools and collets.
② Analysis and simulation using rotating shaft, bearing, natural frequency and specific frequency
It is possible to check the results of the analysis of the condition of the rotating shaft and the bearing designed by the exclusive analysis software. It can be applied to the design by grasping the natural frequency of the rotating shaft and designing to avoid the specific frequency. .
Build a complete design using the above features and then use the best processing equipment
We use high quality products to process and minimize errors with various tests.
3) Precision processing
CNC Grinding Machine
Ensuring machining quality of high-performance spindle precision parts through the best processing equipment and optimized internal environment
4) Precision measurement
The high precision roundness meter is used to measure the shape precision of the finished spindle parts such as roundness and concentricity to achieve the best products.
5) Performance Analysis
① NRRO experiment
Nanometer-class capacitive non-contact sensors Use dynamic runout and NRRO measurements TIR: Total Indicator
Run out NRRO: Non Repeatable Run Out NRRO has a direct impact on machining accuracy. Is a factor
② Thermodynamic experiment
Nanometer-class capacitive non-contact sensors When the spindle is driven, Measurement of swelling displacement.
Using a thermocouple Spindle Important heat part and cooling water temperature and Atmospheric temperature
is measured, and at the same time, Analyzed in synchronization with expansion state.
③ Vibration analysis
Real-time Waveform, FFT Spectrum verification. Through the sweep of the spindle speed Check the Water Fall
Spectrum Vibration analysis.
FRF : Frequency Response Function The natural frequencies of spindles and structures When driving,
the resonance area is estimated and Avoidance interval, dangerous speed check, etc. Used.
⑤ Reliability experiment
For spindle reliability experiments When driving for a long time (3 months or more) Durability verification (no load) In real time
RMS of vibration, FFT spectrum etc. By confirming Improved product reliability.
Put the spindle into the tank By performing normal drive For anti-rust and waterproof function of the spindle
Test is carried out.