SMART SYSTEM
SMART SYSTEM
Purpose of V-Plus 4.0
Purpose of V-Plus 4.0
Purpose : Preparation for unexpected malfunction of the machine or deterioration of processing quality; (Using Big Data) 
Increase processing quality control & efficiency by predicting the conditions of the spindle
Concept : Apply spindle condition diagnostic sensor and check operation status to predict replacement cycle and lifetime of bearings or internal parts. RPS Diagnostics S/W Utilization Spindle Status Comparison and Health Diagnostics
Predictive maintenance following vibration analysis of bearings and equipment
Configuration
V-Plus 4.0 Structure
V-PLUS 4.0 HARDWARE
One-on-one linkage / multi-axis channel integration movement
Multiaxial Channel CLOUD Interworking
V-PLUS 4.0 SOFTWARE
RPS Diagnostic S/W Utilization Spindle Status
Comparison and Health Diagnostics
Spindle
Internal sensor
Diagnose status with built-in sensor
Every Machine
External sensor
All spindle diagnostics are possible with external sensors
Hardware Spec
| Item | Specification | Note |
|---|---|---|
| Input Channel | 6CH | Voltage±15V,ICP＋24V |
| Sampling Resolution | 16Bit | Successive Comparison |
| Sampling Frequency | 400Hz to 51.2kHz | Synchronized Sampling available |
| Pick Up | VP-8021B | |
| ICP Output Current | 3.5mA | |
| Trigger | 1Ch input MAX28.8V | Trigger ON over 2.5V |
| Digital Output | 8CH | |
| Channel Terminal | Rod Terminal | |
| Interface | Wired LAN | |
| OS | Linux | |
| LED | Red Green, Red Blue (2 LED) | |
| Power Supply | AC100 ~ 240V (AC Adopter) | 24VDC |
| Size/Weight | 250mm x 221mm x 65mm / 2.5kg | Excluded Protrusion |
| Temperature | -10 ~45℃ | |
| Memory Size | 32GB |
Configuration
Principle of V-Plus 4.0 – Metal Rotator Fault Frequency Detection due to Data Processing
ACC Sensor Data FFT of Normal Bearing
ACC Sensor Data Processing
ACC Sensor Data FFT of Fault Bearing
Thesis : From Faults Detection of Industrial Gearbox using an Envelope Analysis
TEST DATA (Envelope)
LM Guide Comparison Enveloping Data : Comparison of LM Guide Frequency Analysis Results During Actual Facility Operation
